Automation Controls Software Engineer

Responsibilities

• Collaborate with the engineering team to design, develop, and deploy automation controls systems for tunnel boring machines (TBMs) and related equipment.
• Implement and program Programmable Logic Controllers (PLCs) using structured text, with a particular emphasis on Beckhoff/TwinCAT systems.
• Act as the most qualified person in the field: diagnose failures, conduct inspections, and troubleshoot to ensure the smooth operation of automation controls systems during tunneling operations.
• Perform regular maintenance and calibration of PLC systems, identifying and resolving any issues or malfunctions that may arise.
• Close the feedback loop between field reality and software design, and work with HQ team to conceptualize (when necessary) solutions.
• Optimize and fine-tune automation controls systems to improve efficiency, safety, and overall performance.
• Develop and maintain detailed documentation, including system specifications, operating procedures, and troubleshooting guides.
• Collaborate with cross-functional teams, including mechanical engineers, electrical engineers, and field technicians, to ensure seamless integration of automation controls systems with other components.
• Stay updated with the latest advancements in automation technology and industry best practices, and recommend innovative solutions to enhance operational efficiency.

Qualifications

• Bachelor's degree in Electrical Engineering, Industrial Automation, or a related field.
• Proven experience in designing, implementing, and troubleshooting automation controls systems in an industrial or manufacturing environment.
• Experience working with PCBs, HMIs, electrical enclosures, wire harnesses.
• Proficiency in PLC programming using structured text, with hands-on experience in Beckhoff/TwinCAT systems being highly desirable.
• Strong knowledge of industrial automation protocols, such as Modbus, EtherCAT, and OPC-UA.
• Familiarity with electrical schematics, wiring diagrams, and control panel layouts.
• Ability to operate in uncertainty and incomplete information, with root-cause ownership.
• Ability to conduct field inspections, diagnose issues, and perform troubleshooting on automation controls systems.
• Excellent problem-solving skills and the ability to work well under pressure in time-sensitive situations.
• Experience working with heavy machinery is a plus.
• Effective communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.
• Strong attention to detail and a commitment to delivering high-quality work.

Additional Requirements

• Comfortable with shift based work, long hours and working weekends as necessary.
• Ability to work night shifts (occasional, rotating between team)
• Ability to travel last minute up to 20%.