Maintenance Engineer - Savli, Vadodara (Gujarat, India )

Key Responsibilities

Preventive & Predictive Maintenance

•  Plan and execute preventive maintenance schedules for production machinery and utility equipment. 
•  Implement predictive maintenance techniques to identify potential equipment failures. 
•  Monitor machine health and recommend corrective actions to improve reliability. 
•  Maintain maintenance records, checklists, and equipment history cards. 

Breakdown Maintenance

•  Attend and resolve machine breakdowns promptly to minimize production losses. 
•  Conduct root cause analysis (RCA) of recurring equipment failures. 
•  Implement corrective and preventive actions to reduce future breakdowns. 
•  Coordinate with production teams to restore equipment operation efficiently. 

Equipment & Utility Management

•  Maintain and monitor production equipment, motors, pumps, compressors, generators, transformers, and utility systems. 
•  Ensure optimal performance of electrical and mechanical systems. 
•  Monitor utility consumption and identify opportunities for efficiency improvement. 
•  Support installation, commissioning, and trial runs of new equipment.

•  Identify critical spare parts and maintain adequate inventory levels. 
•  Raise purchase requisitions for maintenance consumables and spare parts. 
•  Monitor spare parts consumption and optimize inventory costs. 
•  Coordinate with procurement and stores departments for timely availability of materials.

•  Identify and implement initiatives to improve equipment reliability and operational efficiency. 
•  Participate in Kaizen, TPM, Lean Manufacturing, and productivity improvement projects. 
•  Recommend modifications and upgrades to improve machine performance and reduce maintenance costs. 

•  Ensure compliance with plant safety standards and maintenance procedures. 
•  Adhere to electrical, mechanical, and environmental regulations. 
•  Conduct safety inspections and ensure safe maintenance practices. 
•  Support statutory inspections and audits related to plant equipment and utilities.

•  Maintain maintenance logs, service reports, and equipment records. 
•  Prepare daily, weekly, and monthly maintenance reports. 
•  Track key maintenance KPIs such as machine uptime, MTBF, MTTR, and maintenance costs. 
•  Update maintenance activities in ERP/CMMS systems. 

•  Coordinate with production, quality, stores, and engineering departments. 
•  Supervise maintenance technicians and contractors during maintenance activities. 
•  Provide technical guidance and training to maintenance personnel. 

Documentation & Reporting

•  Maintain maintenance logs, service reports, and equipment records. 
•  Prepare daily, weekly, and monthly maintenance reports.

Team Coordination

•  Coordinate with production, quality, stores, and engineering departments. 
•  Supervise maintenance technicians and contractors during maintenance activities. 
•  Provide technical guidance and training to maintenance personnel.

Skills, Knowledge and Expertise

• B.E. / B.Tech in Mechanical, Electrical, Electrical & Electronics, or Mechatronics Engineering. 
• 3–8 years of experience in maintenance operations within a manufacturing environment. 
• Experience in maintenance of motors, pumps, compressors, hydraulic and pneumatic systems preferred. 
•  Exposure to preventive, predictive, and breakdown maintenance practices. 

• Strong knowledge of mechanical and electrical maintenance. 
•  Understanding of motors, pumps, gearboxes, compressors, hydraulic and pneumatic systems. 
•  Knowledge of PLCs, VFDs, control panels, and industrial automation. 
•  Ability to read engineering drawings, electrical schematics, and technical manuals. 
•  Familiarity with TPM, RCA, FMEA, and reliability engineering concepts.