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Reliability Engineer

Foxconn WI
SMCOn-site3mo ago
Employment
Full-time

About the role

Responsibilities

  • Design and execute ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
  • Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and stress diagnostic tools.
  • Set up and operate ORT equipment, including environmental chambers, burn-in rooms, and custom fixtures.
  • Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
  • Develop and maintain test scripts and procedures for environmental screening and stress testing.
  • Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
  • Support root cause analysis (RCA) for reliability concerns and document corrective actions.
  • Generate detailed reports and presentations on ORT results, highlighting findings and recommendations.
  • Continuously improve ORT methodologies, test coverage, and automation processes to meet evolving server architectures and customer needs.
  • Ensure ESD-safe practices, lab safety, and adherence to all quality standards.
  • Other duties as assigned.

Qualifications

  • Bachelor’s or Master’s degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field required.
  • 3–5 years of experience in reliability, test engineering, or related field, preferably with enterprise/AI server and storage platforms.
  • Experience running ORT testing, including environmental temperature/humidity chambers and burn-in environments.
  • Experience in Metrology including CMM, Microscopy, Spectroscopy, and DPA Including cross section, Dye, Pull and Shadow Moire. 
  • Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
  • Proficiency with environmental test equipment and methodologies.
  • Experience with scripting or automation tools (Python, Bash, LabVIEW, or similar).
  • Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
  • Strong problem-solving, organizational, and documentation skills.
  • Excellent written and verbal communication skills with the ability to present technical findings clearly.
  • Ability to work independently and collaborate effectively with cross-functional teams.
  • Must be able to sit at a workstation for extended periods and lift up to 40 lbs.

Reasons you should work for us:

  • Comprehensive benefits package including medical, dental, and vision insurance coverage.
  • Basic life insurance and short-term disability coverage provided by employer.
  • Supplemental life insurance and long-term disability coverage options available.
  • 401K with employer contribution.
  • Personal, Vacation, and Holiday paid time off for all full-time employees.
  • Onsite Aurora Health & Wellness Center available for all employees.
  • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

Perks & benefits

  • 401k
  • Vision Insurance
  • Paid Time Off

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